Engineering services
Steam System Design & Energy Conservation in Vapi
We study your steam and thermal systems, show where heat and fuel are being lost, and build the equipment that brings the savings.
From energy study to working savings
Fuel is one of the largest running costs for chemical, dye, paper and metal plants, and energy efficiency is a major focus for the Vapi industrial cluster. Many energy studies stop at a report. Alice Engineering Works is both a thermal consultant and a fabricator, so we can design the improvement and then build and install it.
Our steam system design work covers boilers, thermopacks, steam distribution, condensate recovery and flue gas heat recovery. Proposals include the energy-conservation schemes we recommend and their expected benefits, so management can make an informed decision.
What we build
Steam system studies
Review of boilers, distribution, traps, insulation and condensate.
Steam system design
New and expansion projects designed with energy conservation built in.
Heat recovery proposals
Economisers, air preheaters and recuperators sized to your flue gas.
Implementation
Fabrication, installation and commissioning of the recommended equipment.
Why choose AEW for steam system design & energy conservation
- Consultant and fabricator in one company, so the plan and the build stay aligned
- Practical proposals with expected benefits stated
- Experience across chemical, metal, paper and FMCG plants
- Local to Vapi, Sarigam, Silvassa and Daman
Industries & applications
- Chemical and dye plants
- Paper mills
- Metal and ferrous units
- FMCG and beverages
- Textile processing
FAQs: Steam System Design & Energy Conservation
What does a steam system energy study include?
We review the steam or thermal oil generation, distribution, end users and condensate, and identify losses such as uninsulated lines, poor condensate recovery and hot flue gas. You get a proposal with recommended schemes and their expected benefits.
Do you only give a report?
No. Because we are also a fabricator, we can design, build and install the recommended equipment, such as economisers, air preheaters and piping changes.
Which industries do you work with?
Mainly chemical, dye, metal, paper and FMCG plants in Vapi, Silvassa and Daman, and projects across India.
Related equipment & services
Thermic Fluid Heaters
Thermopacks fired by solid or liquid fuel, giving high process temperatures without high-pressure steam.
Learn more →Thermal equipmentHot Air Generators
Solid and liquid fuel fired hot air generators for drying, curing and process heating.
Learn more →Heat recoveryEconomisers, Air Preheaters & Recuperators
Recover waste heat from flue gas with economisers, air preheaters and recuperators to cut fuel costs.
Learn more →Have a drawing, datasheet or a problem to solve?
Send your requirement. We reply with a technical and commercial offer, usually within one working day.